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Gary Cast iron Brinell Hardness,Ductile iron Rockwell hardness and Cast Iron

Brinell Hardness(HBS)and Rockwell hardness(HRC) are a typical reference standard for cast iron and ductile iron products.However,almost all customers prefer Brinell Hardness(HBS)as the inspection standard for casting hardness.

The reasons for the preferred Brinell Hardness(HBS) tester for casting hardness testing are as follows:

1. Castings usually has uneven inside structure and large crystal grain size,hardness is different on different tiny regions and different points.However,Brinell hardness tester has larger pressure head size and larger indentation area,Brinell hardness tester can measure the average hardness in the region,so using Brinell hardness tester has higher accuracy and authority.

2. Tensile strength is the main mechanical property of castings,almost all castings standards require tensile strength. However,the values of Brinell hardness and tensile strength of castings can be converted to each other. The formula is as follows:

σb=1.82(HB)1.85

Some American customers will choose ASTM A48-92 and ASTM A159-88 as a hardness test standard for Grey cast iron,ASTM A536-84 and ASTM A439-89 as a hardness test standard for Ductile iron.

Rockwell hardness tester is also mainly used for castings hardness testing,it is more suitable for castings with finer crystal grain and smaller area.However,our hardness testers should choose different areas as a measuring point,multiple measurements to take the average.

Rockwell hardness tester has the following advantages: fast, easy to test, small indentation areas, also can directly test the finished casting. Brinell hardness and Rockwell hardness conversion formula as follows:1 HRC≈1/10 HB.

If you have high requirements for casting hardness,our castings need the better abrasive resistance,before production in our foundry,we need add one hardness requirement for your products,so the foundry can adjust the chemical composition to increase the hardness.

The following list is for the typical Brinell Hardness range for the main grades of ductile iron and gray cast iron.

Reasonable range of Brinell hardness for Ductile iron castings:


ASTM A536
Grade


ISO 1083-2004

Grade


China GB1348
Grade


Yield strength

σ0.2/MPa  (min)

Tensile strength

σb/MPa (min)

Elongation

δ5 (%)

Hardness

HBS

60-40-18

400-18

400-18L

QT400-18

QT400-18-LT

250

400

18

130~180

60-42-10

400-15

QT450-15

250

400

15

130~180

65-45-12

450-10

QT450-10

310

450

10

160~210

70-50-05

500-7

QT500-7

320

500

7

170~230

80-55-06

80-60-03

600-3

QT600-3

370

600

3

190~270

100-70-03

700-2

QT700-2

420

700

2

225~305

120-90-02

800-2

QT800-2

480

800

2

245~335


Reasonable range of Brinell hardness for Gray iron castings:

ASTM A48

Grade

ISO 185

Grade

China GB9439

Grade

Tensile strength

σb/MPa (min)

Hardness

HBS

Impact toughness

ak(J/c㎡)

-

100

HT100

100

≤170

No.20

No.25

150

HT150

150

150~200

No.30

200

HT200

200

170~220

2~5

No.35

250

HT250

250

190~240

4~8

No.40

No.45

300

HT300

300

210~260

7~10

No.50

350

HT350

350

230~280

9~11


This article is from our Dandong Iron Casting Group's Gary Cast iron Brinell Hardness,Ductile iron Rockwell hardness and Cast Iron